ASPHALT BATCH MIX PLANT

asphalt batching plant

Asphalt batch mixing plant - a first choice of infrastructure development

Proper mixing of the asphalt decides the quality of roads, hence the standard quality of the asphalt batch mix plant is essential, like the one we provide at the best prices in India and abroad.

We are perceived as India top notch asphalt batch mix plant manufacturer worldwide, specialized in the designing and developing an unrivalled quality range of the asphalt batch mix plant for the emerging construction industries of today. As this machine enacts mixing of the concrete through batch operation, it is also reckoned as the batch type asphalt plant in the market. The plant is thoroughly designed to perform mixing of the respective ingredient collectively or in pre defined series, and is mixed continuously until a homogenous material is produced and unloaded from the mixer in a single lot.

All the components of providing asphalt batch mix plant are developed with by means of CNC machines, ensuring quality control and deliver a range of the batch type mixing plant that outperforms all the processes, including feeding, heating, drying, screening and mixing without a glitch. All the components of this batch type asphalt mix plant are integrated with a user friendly PLC system, enabling user handle all the components effortlessly.

Modernized facilities, top of the line technologies, efficient operations, and excellent development capabilities characterize our organization, headquartered in Ahmedabad, Gujarat, India is what exhibits our strength to deliver prompt solution for their problems in order to maintain their competitive edge. And with the promotion of the same we have made this asphalt batch mix plant available in variegated capacities of mobile, portable and stationary type, which each is guaranteed to excel even under robust conditions for all types of job sites and climates, thanks to commitments of our crew in constant innovation to contrive more efficient and environmentally friendly asphalt plants. 

asphalt Batch Mixing Plant

Our company, for about a decade, has been and still continues to be the first choice of road making and civil construction contractors, engineers and professionals, for procuring quality machineries and equipments. The performance of our Aspahlt Batch Mixing Plant is not the best just because they are qualitative but also because we fortify our existing machineries with our new ideals. This also makes Asphalt Batch Mix Plant very easy to operate as well as maintain.

Asphalt batch mix plant is a perfect development gear applied for assembling of asphalt that is for the most part utilized for road development and other common construction. The materials used as a part of the assembling are of ideal quality that agreements high toughness and resistivity in Asphalt Batch Mix Plant to different destructive assaults. Also, the unmatched quality and peculiar execution in exact applications has pulled in different national and global clients to bind colossal and rehashed orders.

 

PLC a most advanced technology of our asphalt batch mix plant

The PLC is the most advanced technology that we have introduced in our complete range of the asphalt batch mix plant in order to ensure effective controlling of the entire unit. The simple user interface is the major area on which we as a manufacturer of the asphalt batch mixing plant has paid in order to deliver absolutely user friendly experience to the end user. The operator can regulate all the operations of the plant from this single PLC system. The system is quality tested and ensured that all the necessary parameters are incorporated for the smooth functioning of the plant. The touch screen unit of this PLC system display all the major parameters clearly for a reference, whilst enables easy functionality. 

 

Influential characteristics of our asphalt batch mix plant:

  • Accurate Control of Mix Quality
  • Control of Mixing Time
  • Batch Traceability
  • Flexibility of Manufacture
  • Easy to Clean

  • Rapid site relocation
  • Optimized transportation costs
  • Modular build-up design
  • Lower installation cost
  • Lower Cleaning Costs

 

Asphalt Mixing Plants for Every Demand

Serving everything that the customer wants is apparently a good strategy to intensify the market and lead in the business, however, it demands deep technological knowledge and experience in addition to the capabilities to truly create customizable products to each consumer. We as a manufacturer of the asphalt batch mix plant are in the business for many years and already have supplied 350+ batch type asphalt mixing plants in India and abroad, are enabling us to thoroughly comprehend end user requirements and owing the same deliver customized solutions in association with well versed designers and engineers with an aim to deliver nothing but the best in class quality asphalt batch mix plant to consumers and be at forefront of innovation.

The benchmark of our end product and our ability to meet every demand of the consumers has added to the number of customers from domestic as well as international market, is manifested from our below mentioned market reach:India, Malawi, Kenya, Nigeria, Mozambique, Sierra Leone, Afghanistan, Oman, Yemen, United Arab Emirates, Bhutan, Sri Lanka, Guyana, Ecuador.

 

 

The Quality of our asphalt batch mix plant speaks itself:

At Vinayak Construction Equipment, quality is not just a responsibility of single personnel, it is a responsibility of ever personnel within the organization, every employee within the company takes that very seriously and there is a broad awareness and acclamation as to the significance of quality, no matter in what profile they are. Our approach to quality is apparent from our quality controlled manufacturing facilities and ISO 9001:2008 certification for the same. We believe quality works and therefore we perform stringent quality control as of, material procurement to thorough supervision of the end product to regulate the quality measures to at best. All the asphalt batch mixing plant we manufacture are shipped only after ensuring its conformation to the M.O.R.T.H H (Ministry of Road Transport & Highway) specifications in India, correspondingly we are proficient to develop a quality controlled range for other countries too.

Our adherence to quality has enabled us to bring off a qualitative range of the batch type asphalt mix plant that attributes unmatched quality, average basic cost, economical performance at the site and less maintenance cost. Owing the elevated demand, we as a manufacturer of the asphalt batch mixing plant has made it available in the different capacities, this incorporates:

 

Help to select right asphalt batch mix plant

Selecting an asphalt batch mixing plant to accomplish a specific objective is a daunting task, however, analysis of the plant ahead of purchasing is crucial in order to have a machine that fulfills your requirements and promote you in completing respective projects effortlessly. There are several aspects that need to be considered to make the selection right and therefore take a time for analyzing the plant, and suggested to do not make this decision in a rush as a wrong selection of machine always leads to the bad at the end of the day. The righteous way to not make any mistake during the selection of the asphalt batch mix plant is to select equipment as per the market demand that match with all your requirements.

 

Batch plant Asphalt batch mix plant

The asphalt batch mix plant produces hot mix asphalt by combining bitumen and aggregates, wherein material can be of single sized or combination of different size of material. This mixing of the asphalt either can be achieved through batch mix plant or continuous mix plant, which both have the same functionality, exclusive of the method by which they produce asphalt mixing.

 

Batch Mix asphalt Plant

This batch mix asphalt plant makes hot mix asphalt in batches and hence is recognized as a batch mix asphalt plant. The operation starts with feeding the aggregates into the feeder bins and ends when hot mix asphalt unloaded from the truck.

In the commencing of the operation, raw aggregates feed into different unheated bins of cold aggregate feeder, which thereafter conveyed to drying drum through conveyor. This drying drum comes fitted with a burner that heats to dry aggregates.  The primary and secondary dust collector is introduced with this asphalt batch mix plant in order to set heavy dust particles and protect the environment from the pollution. Following the heating of aggregates in drum, they are moved to the tower unit by means of the bucket elevator. The screening unit equipped at the top of the tower is used for screening of the hot aggregates by means of which it is getting separated and accumulated into varied bins based on the size of the hot aggregates. Ahead of transferring these aggregates into the mixing unit, aggregates are weighed precisely, where the hog aggregates incorporated with bitumen and filler material.

The bitumen tanks is used to heat and store bitumen, integrated with a pumping station, which thereafter transferred to the weighing hopper, where filler material is mixed together ahead of transferring into the mixing unit, where mixing of the aggregates and bitumen is mixed at a certain time. On the perfect homogenization of the same, it is discharged into a truck or a storage silo as per the requirement. The controlling of the entire operation is regulated by means of the PLC system, integrated with all the components of this asphalt batch mix plant, which not only reduces the manned requirements, but also increase the productivity of the receptive venture.

 

PLC a most advanced technology of our asphalt batch mix plant

The PLC is the most advanced technology that we have introduced in our complete range of the asphalt batch mix plant in order to ensure effective controlling of the entire unit. The simple user interface is the major area on which we as a manufacturer of the asphalt batch mixing plant has paid in order to deliver absolutely user friendly experience to the end user. The operator can regulate all the operations of the plant from this single PLC system. The system is quality tested and ensured that all the necessary parameters are incorporated for the smooth functioning of the plant. The touch screen unit of this PLC system display all the major parameters clearly for a reference, whilst enables easy functionality. 

 

Asphalt batch mixing plant components:

  • Pre-separator with bag filter
  • Mixing unit
  • Bitumen storage tanks
  • Multi deck vibrating screens
  • Cold feed bins
  • Drying drum with burner
  • Hot bins

  • Hot aggregate bucket elevator
  • Charging conveyor
  • Filler storage silo / hopper
  • Primary vibrating screen
  • Weighing hoppers
  • Control cabin and panel

 

Major operations of the asphalt batch mix plant:


Cold aggregate feeder – to measure and supply the aggregate to the dryer drum

Conveyor – to transfer cold aggregate from the feeder to the dryer drum

Drying drum – to heat the aggregates

Elevator – to transfer the hot aggregate to vibrating screen, followed by drying

Vibrating screen – to bifurcate the hot aggregates as per size

Hot bins – to store the hot aggregate ahead of weighing

Filler storage – to store filler material ahead of weighing

Bitumen storage – to store bitumen ahead of weighing

Weighing system – to weigh different material ahead of feeding into mixing unit

Mixing unit – to homogeneously mix aggregate, bitumen and filler

Dry dust collector – to collect dust and prevent environment pollution

Bag filter – to collect dust and control air pollution

Control system – to regulate all the components of plant automatically

 

 

 

Drum asphalt mix plant

Drum asphalt mix plant / continuous asphalt mix plant:

The operation of this drum asphalt mix plant is continuous type and hence is also reckoned as the continuous asphalt mix plant, wherein cold aggregate feeders store the aggregates in separate bins and convey thereof to the drum by means of the conveyor and weighed on the conveyor only ahead of feeding into the drum. The mixing and drying both occurs in drum only, unlikely to the batch type, in which first half is drying zone, whereas the second half is mixing zone. The bitumen and filler material are incorporated with the aggregate in the second half, while drum is away from flame, where comprehensive mixing of the entire ingredient occurs for the certain time and unloaded to the truck or storage silo as per requirement.

Conclusion:

 

This is not a right choice for those who want to change mix specifications frequently or accuracy of the mixing is the primary factor. This type of machine has less moving parts and requires less space and has proven its effectiveness by delivering uniform mixing at low cost.

 

Price of asphalt batch mix plant in India:

We as a manufacturer of the asphalt batch mix plant pledge for the competitive price other than quality and for that we as a team eminently works in improving the quality at an optimum price and put forward a robust range of the batch type asphalt mixing plant that outperforms the mixing operation. The constant quest for the technology that consumes less power, improves the efficiency of our production and ultimately reduces the production cost of the end product and thusly introduce a high quality range of the asphalt batch mix plant in the market, which other have not been able to deliver and to which we consider the driving force of our opulent success worldwide.

 

OUR PRODUCT

OUR PRODUCT
asphalt batch mix plant-1000
asphalt batch mix plant-1000

Asphalt Batching Plant is one of the mandatory equipment for road construction

arrow
asphalt batch mix plant-1200
asphalt batch mix plant-1200

We are the chief asphalt batching plant manufacturer as well as suppliers of India

arrow
asphalt batch mix plant-1500
asphalt batch mix plant-1500

Our Asphalt Batch Mix Plant AMP-1500 model is an excellent option for contractors

arrow
asphalt batch mix plant-2000
asphalt batch mix plant-2000

We being the prominent asphalt batching plant manufacturer offer

arrow

GET ENQUIRY

GET ENQUIRY

Get a free enquiry now or ask us a question, it's free, simple and fast. We will be happy to answer you.

ENQUIRY

Owned & Powered by :    #1 Vinayak InfoSoft    SEO tips    Disclaime    Last Updated : 25-Sep-2019 [Vin.Pnr]

Corporate film making in ahmedabad    Web design company in ahmedabad    Corporate CD Presentation